Fluid Lines & Fittings

No tube cutter is available and a length of hard tubing must be cut. What does the handbook direct?

Answer

Use a fine-tooth hacksaw, preferably one having 32 teeth per inch

If a tube cutter is not available, or if tubing of hard material is to be cut, the handbook directs the use of a fine-tooth hacksaw, preferably one having 32 teeth per inch. Using a saw also decreases the amount of work-hardening at the cut, and the end is afterward filed square and smooth and deburred inside and out.

Source: FAA-H-8083-30B, Ch. 9 p. 9-2 — 'Tube Cutting'

Not the answer

  • Heat the tube and pull it apart at the heated section
  • Use a bench grinder with a cutoff wheel
  • Use a cold chisel and a hammer, then dress the end with a file

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